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Body part six

New glass is very exiting.
It will make the car look more finished. I
opted for green glass, just like the old
Easy Ray glass.

I used new bottom rails
and cranks. These came from Vintique, and I
must say they are the cheesiest reproduction
parts I have even seen. The bottom channel
is supposed to be a "wrap-around" C-channel,
to prevent the wheel from popping out, not
just this thin open metal channel...Same
thing with the crank assembly, it was from
the same manufacturer, and of the same poor
quality. I sent it back to the dealer and
got another manufacturer, and it works
great.

Roof
Insert

I started by fitting a
Volvo 122 Roof in to the opening. Volvo
enthusiasts recognizes the "46 red" color !

This roof had a perfect
crown to it, all though I did have a body
man friend help me lessen the crown in the
rear corners.

I then covered it in a
heavy grain vinyl.

I made sure it fit just
right inside the low part of the roof, so
it's flush to the metal.

Then I marked the location
of the holes in the body, about 2 inches
apart.

For edging I am using this
"Landau moulding, it's also called Color Key
Moulding, used for separate the Landau top
with the painted parts, back when that was
the only way to pimp out a car. Those were
the days ! The manufacturer has discontinued
it, but several upholstery suppliers still
carry it.
You could also used hidem
moulding.

Then I punched holes where
marked, and using the roof panel as a
template, I marked where to drill the track.

With a little heat and
patience, you can bend the track well.

I put 3M string caulk in
the roof "gutter" before the install. A
sharp eye will notice that the front track
in not all the way out to the edge, and that
is because it is not overlapping, like the
side track, it has to overlap a bit to the
painted roof part. I just have to miter the
molding to fit accordingly. Now you can just
tighten down the track and roof panel.

The C-molding was way to
glossy to fit in, so I "dulled" it down
using fine steel wool.

Doing this outside on a
hot day helps keeping the moulding flexible.


Finished product
Firewall
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